What are thin-film solar panels?

Thin-film solar panels use a 2 nd generation technology varying from the crystalline silicon (c-Si) modules, which is the most popular technology. Thin-film solar cells (TFSC) are manufactured using a single or multiple layers of PV elements over a surface comprised of a variety of glass, plastic, or metal.

What is a thin-film module?

This technology is highly flexible, durable, lightweight, and has excellent indoor and low-light performance. Thin-film modules are made by depositing a-Si onto a flexible polyimide substrate using proprietary roll to roll vacuum deposition and monolithic interconnect systems.

When did thin-film solar panels come out?

In 1980, researchers finally achieved a 10% efficiency, and by 1986 ARCO Solar released the G-4000, the first commercial thin-film solar panel. Thin-film solar panels require less semiconductor material in the manufacturing process than regular crystalline silicon modules, however, they operate fairly similar under the photovoltaic effect.

What materials are used for thin-film solar technology?

The most commonly used ones for thin-film solar technology are cadmium telluride (CdTe), copper indium gallium selenide (CIGS), amorphous silicon (a-Si), and gallium arsenide (GaAs). The efficiency, weight, and other aspects may vary between materials, but the generation process is the same.

How much does a thin-film solar cell cost?

The rated efficiency for GaAs thin-film solar cells is recorded at 29.1%. The cost for these III-V thin-film solar cells rounds going from $70/W to $170/W, but NREL states that the price can be reduced to $0.50/W in the future.

How CIGS thin-film solar cells are made?

Currently, CIGS thin-film solar cells are manufactured by placing a molybdenum (Mo) electrode layer over the substrate through a sputtering process. The substrate is usually manufactured with polyimide or a metal foil. The absorbing layer is manufactured by combining a p-n heterojunction.